How it works
A chiller is a refrigeration machine that cools water, and the chilled water then cools a building or a process. The drawing shows a water-cooled chiller, the plant round it, and an air-cooled chiller.
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Four parts make the cycle
The refrigerant goes round four parts. In the evaporator it takes heat from the chilled water. The compressor pumps the vapor to the condenser, where it gives that heat to the cooling water. The expansion valve drops its pressure on the way back to the evaporator. Numbers 1 to 9 are on the chiller. Numbers 10 to 13 are the plant: two pumps, the air handler and the cooling tower. Numbers 14 and 15 are on an air-cooled chiller.
- Two water loops meet at a chiller: chilled water through the evaporator, condenser water through the condenser. The two never mix.
- An air-cooled chiller has no cooling tower: condenser coils and fans give the heat straight to the air.
Questions and answers
What are the main parts of a chiller?
Four: the evaporator, the compressor, the condenser and the expansion valve. The refrigerant goes round them in that order. On a water-cooled chiller the evaporator and the condenser are long barrels with a bundle of tubes inside and a water box on each end.
What does the evaporator do in a chiller?
It is where the water is chilled. Liquid refrigerant flows over the tube bundle and evaporates, taking heat from the chilled water that runs through the tubes. Some makers call the evaporator the cooler.
What is the difference between an air-cooled and a water-cooled chiller?
How the condenser gets rid of heat. A water-cooled chiller gives the heat to a loop of condenser water, which a cooling tower then cools. An air-cooled chiller has condenser coils and fans and gives the heat straight to the outdoor air.
What does a cooling tower do for a chiller?
It cools the condenser water. The water that took heat from the condenser is brought into direct contact with outdoor air in the tower, then pumped back to the condenser.