How it works
A basic hydraulic system in two drawings. The power unit stores the oil and pumps it out; the control valve sends it to a cylinder or a motor, and the return line brings it back.
Read the full guide
Follow the oil
Oil leaves the reservoir through the strainer. The pump, turned by the electric motor, pushes it into the pressure line, past the relief valve and the pressure gauge. It passes the check valve and the accumulator and reaches the directional control valve. A lever sends it down a hose to the cylinder or the hydraulic motor. The used oil comes back along the return line, through the cooler and the filter, into the reservoir.
- A pump makes flow, not pressure. Pressure appears only when the oil meets resistance, such as a load.
- The baffle keeps returning oil away from the pump's inlet, so it has time to cool.
Questions and answers
What are the five basic parts of a hydraulic system?
A reservoir to hold the oil, a pump to move it, lines to carry it, a directional control valve to steer it and an actuator, a cylinder or a motor, to do the work. Relief valves, filters and gauges are added as needed.
What does the relief valve do in a hydraulic system?
It guards against too much pressure. When the pressure reaches the valve's setting it opens and sends the pump's oil back to the reservoir; when the pressure drops it closes again.
What is the difference between a strainer and a filter?
A strainer is a coarse wire screen that catches large particles, usually on the pump's inlet inside the reservoir. A filter catches much finer dirt. On this drawing it sits on the return line.
What is a hydraulic accumulator for?
It stores oil under pressure, the way a battery stores electricity. It can keep the pressure up when the pump stops, make up for small leaks and soften shocks.